The Complete Guide to Void Fillers - Keep Your Cargo Safe and Secure

The Complete Guide to Void Fillers - Keep Your Cargo Safe and Secure

Shipping goods? One of the biggest headaches is keeping everything stable during transit. Packages shift because of bumps, sudden stops, or rough handling, which can lead to damaged products. That’s where void fillers come in. These handy solutions fill empty spaces in containers, keeping shipments secure and reducing movement.


Whether you’re in logistics, retail, or e-commerce, knowing the right type of void filler can save you from product damage, returns, and unhappy customers. Let’s break down what you need to know to keep your shipments safe and sound.

Why Void Fillers Matter

Shipping is full of movement, and even well-packed items can shift due to:


  • Vibrations from trucks, ships, or airplanes

  • Braking and sudden acceleration

  • Gaps within pallets or boxes

  • Pressure from stacking lighter items

Without void fillers, you risk:


  • Damaged products:  Fragile items like electronics and glassware can break or get scratched.

  • More returns & replacements: Costing your business money and disappointing customers.

  • Unstable loads: Which can be dangerous, especially for large freight shipments.


The right void fillers help prevent these problems, keeping your shipments intact and secure.

Types of Void Fillers & When to Use Them

Different shipments need different fillers. Here are the best options based on cargo type, weight, and transport method:

1. Drop Down Void Fillers

Great for filling large gaps in shipping containers, these expand to prevent movement.


  • Ideal for palletized loads and truck shipments

  • Reduces damage in transit

  • Perfect for long-distance shipping

2. Dual Drop Down Void Fillers

An upgraded version that provides extra cushioning and support.


  • Prevents side-to-side shifting

  • Great for fragile items

  • Cuts down on excess packaging

3. Honeycomb Void Fill Packaging

Made from durable yet lightweight honeycomb cardboard, this absorbs shocks and is eco-friendly.


  • Strong but lightweight

  • 100% recyclable and sustainable

  • Protects against impact during shipping

4. Bulkhead Panels

Used in truck shipments, these create barriers to keep different freight sections separate and stable.


  • Best for mixed-product loads

  • Keeps cargo organized

  • Adds stability for high-volume transport

5. Box Style Void Fillers

Custom-fit fillers that shape around your cargo for added support.


  • Ideal for odd-shaped products

  • Stops items from shifting inside cartons

  • Improves load balance

6. Bakpak Fillers

Designed for high-impact protection, these fillers are perfect for delicate shipments.


  • Best for glassware, electronics, and ceramics

  • Extra cushioning for fragile goods

  • Reduces the need for bubble wrap or foam

7. M-Type Space Fillers

Made for irregularly shaped cargo, these adjust to fill uneven gaps.


  • Customizable for odd-sized loads

  • Maximizes cargo space

  • Works well with lightweight packaging

How to Choose the Right Void Filler

Not sure which filler to use? Consider these factors:


  • Type of Cargo: Fragile items need cushioning, while bulk loads need stability.

  • Mode of Transport: Air freight requires lightweight fillers; trucks can handle heavier ones.

  • Cost Efficiency: Get maximum protection without overspending.

  • Eco-Friendliness: Choose sustainable options like honeycomb packaging when possible.

Benefits of Using Void Fillers

Adding void fillers to your shipping process helps:


  • Reduce product damage: Fewer losses from breakage.

  • Cut costs: Fewer returns and replacements.

  • Improve load stability: Safer transit conditions.

  • Support sustainability: Less waste with eco-friendly options.

Tips for Using Void Fillers Effectively

To get the best results, follow these simple steps:


  • Assess your cargo: Identify gaps that need filling.

  • Pick the right filler: Match the filler to your shipment.

  • Avoid overpacking: Too much filler can increase costs.

  • Distribute evenly: Proper placement gives better protection.

Where to Get Quality Void Fillers?

The right void fillers make all the difference in protecting your shipments. Dunnage Systems offers top-quality options to help businesses minimize cargo damage and boost shipping security.


  • Wide range of fillers for different needs

  • Eco-friendly options available

  • Expert advice on choosing the best solution

Need Help Choosing the Right Void Filler?

Not sure which one is best for your shipments? Dunnage Systems can help. Get in touch with our team for expert guidance on securing your cargo efficiently.
Location: Little Rock, AR, USA

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